Product Description
| sun gear spline shaft | |
| Tooth trace | Involute |
| material | 18Cr2Ni4WA |
| Process | Forging, quenching and tempering, teeth grinding, spline hobbing |
| Pressure angle | Spline 30°, Gear teeth 20° |
| Quality level | Gear part AGMA grade 10; Spline part GB3478 grade 6 |
| Type | Mn=7, Z=16, a=20°, Mn=5, Z=18, a=30°; Mn=6, Z=19, a=20°, Mn=2.5, Z=34, a=30° |
Machining Capability
Our Gear, Pinion Shaft, Ring Gear Capabilities:
| Capabilities of Gears/ Splines | ||||||
| Item | Internal Gears and Internal Splines | External Gears and External Splines | ||||
| Milled | Shaped | Ground | Hobbed | Milled | Ground | |
| Max O.D. | 2500 mm | |||||
| Min I.D.(mm) | 30 | 320 | 20 | |||
| Max Face Width(mm) | 500 | 1480 | ||||
| Max DP | 1 | 0.5 | 1 | 0.5 | ||
| Max Module(mm) | 26 | 45 | 26 | 45 | ||
| DIN Class Level | DIN Class 8 | DIN Class 4 | DIN Class 8 | DIN Class 4 | ||
| Tooth Finish | Ra 3.2 | Ra 0.6 | Ra 3.2 | Ra 0.6 | ||
| Max Helix Angle | ±22.5° | ±45° | ||||
Our Main Product Range
1. Spur Gear
2. Planetary Gear
3. Metal Gears
4. CHINAMFG
5. Ring Gear
6. Gear Shaft
7. Helical Gear
8. Pinion Shaft
9. Spline Shaft
Company Profile
1. 21 years experience in high quality gear, gear shaft’s production, sales and R&D.
2. Our Gear, Gear Shaft are certificated by ISO9001: 2008 and ISO14001: 2004.
3. CHINAMFG has more than 50 patents in high quality Gear, Gear Shaft manufacturing.
4. CHINAMFG products are exported to America, Europe.
5. Experience in cooperate with many Fortune 500 Companies
Our Advantages
1) In-house capability: OEM service as per customers’ requests, with in-house tooling design & fabricating
2) Professional engineering capability: On product design, optimization and performance analysis
3) Manufacturing capability range: DIN 3960 class 8 to 4, ISO 1328 class 8 to 4, AGMA 2000 class 10-15, JIS 1702-1703 class 0 to 2, etc.
4) Packing: Tailor-made packaging method according to customer’s requirement
5) Just-in-time delivery capability
FAQ
1. Q: Can you make as per custom drawing?
A: Yes, we can do that.
2. Q: If I don’t have drawing, what can you do for me?
A: If you don’t have drawing, but have the sample part, you may send us. We will check if we can make it or not.
3. Q: How do you make sure the quality of your products?
A: We will do a series of inspections, such as:
A. Raw material inspection (includes chemical and physical mechanical characters inspection),
B. Machining process dimensional inspection (includes: 1st pc inspection, self inspection, final inspection),
C. Heat treatment result inspection,
D. Gear tooth inspection (to know the achieved gear quality level),
E. Magnetic particle inspection (to know if there’s any cracks in the gear).
We will provide you the reports 1 set for each batch/ shipment. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy Steel |
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| Load: | Drive Shaft |
| Stiffness & Flexibility: | Stiffness / Rigid Axle |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How does the design of a spline shaft affect its performance?
The design of a spline shaft plays a crucial role in determining its performance characteristics. Here’s a detailed explanation:
1. Torque Transmission:
The design of the spline shaft directly affects its ability to transmit torque efficiently. Factors such as the spline profile, number of splines, and engagement length influence the torque-carrying capacity of the shaft. A well-designed spline profile with optimized dimensions ensures maximum contact area and load distribution, resulting in improved torque transmission.
2. Load Distribution:
A properly designed spline shaft distributes the applied load evenly across the engagement surfaces. This helps to minimize stress concentrations and prevents localized wear or failure. The design should consider factors such as spline profile geometry, tooth form, and surface finish to achieve optimal load distribution and enhance the overall performance of the shaft.
3. Misalignment Compensation:
Spline shafts can accommodate a certain degree of misalignment between the mating components. The design of the spline profile can incorporate features that allow for angular or parallel misalignment, ensuring effective power transmission even under misaligned conditions. Proper design considerations help maintain smooth operation and prevent excessive stress or premature failure.
4. Torsional Stiffness:
The design of the spline shaft influences its torsional stiffness, which is the resistance to twisting under torque. A stiffer shaft design reduces torsional deflection, improves torque response, and enhances the system’s overall performance. The shaft material, diameter, and spline profile all contribute to achieving the desired torsional stiffness.
5. Fatigue Resistance:
The design of the spline shaft should consider fatigue resistance to ensure long-term durability. Fatigue failure can occur due to repeated or cyclic loading. Proper design practices, such as optimizing the spline profile, selecting appropriate materials, and incorporating suitable surface treatments, can enhance the fatigue resistance of the shaft and extend its service life.
6. Surface Finish and Lubrication:
The surface finish of the spline shaft and the lubrication used significantly impact its performance. A smooth surface finish reduces friction, wear, and the potential for corrosion. Proper lubrication ensures adequate film formation, reduces heat generation, and minimizes wear. The design should incorporate considerations for surface finish requirements and lubrication provisions to optimize the shaft’s performance.
7. Environmental Considerations:
The design should take into account the specific environmental conditions in which the spline shaft will operate. Factors such as temperature, humidity, exposure to chemicals, or abrasive particles can affect the shaft’s performance and longevity. Suitable material selection, surface treatments, and sealing mechanisms can be incorporated into the design to withstand the environmental challenges.
8. Manufacturing Feasibility:
The design of the spline shaft should also consider manufacturing feasibility and cost-effectiveness. Complex designs may be challenging to produce or require specialized manufacturing processes, resulting in increased production costs. Balancing design complexity with manufacturability is crucial to ensure a practical and efficient manufacturing process.
By considering these design factors, engineers can optimize the performance of spline shafts, resulting in enhanced torque transmission, improved load distribution, misalignment compensation, torsional stiffness, fatigue resistance, surface finish, and environmental compatibility. A well-designed spline shaft contributes to the overall efficiency, reliability, and longevity of the mechanical system in which it is used.
What materials are commonly used in the construction of spline shafts?
Various materials are commonly used in the construction of spline shafts, depending on the specific application requirements. Here’s a list of commonly used materials:
1. Steel:
Steel is one of the most widely used materials for spline shafts. Different grades of steel, such as carbon steel, alloy steel, or stainless steel, can be employed based on factors like strength, hardness, and corrosion resistance. Steel offers excellent mechanical properties, including high strength, durability, and wear resistance, making it suitable for a broad range of applications.
2. Alloy Steel:
Alloy steel is a type of steel that contains additional alloying elements, such as chromium, molybdenum, or nickel. These alloying elements enhance the mechanical properties of the steel, providing improved strength, toughness, and wear resistance. Alloy steel spline shafts are commonly used in applications that require high torque capacity, durability, and resistance to fatigue.
3. Stainless Steel:
Stainless steel is known for its corrosion resistance properties, making it suitable for applications where the spline shaft is exposed to moisture or corrosive environments. Stainless steel spline shafts are commonly used in industries such as food processing, chemical processing, marine, and medical equipment.
4. Aluminum:
Aluminum is a lightweight material with good strength-to-weight ratio. It is often used in applications where weight reduction is a priority, such as automotive and aerospace industries. Aluminum spline shafts can provide advantages such as decreased rotating mass and improved fuel efficiency.
5. Titanium:
Titanium is a strong and lightweight material with excellent corrosion resistance. It is commonly used in high-performance applications where weight reduction, strength, and corrosion resistance are critical factors. Titanium spline shafts find applications in aerospace, motorsports, and high-end industrial equipment.
6. Brass:
Brass is an alloy of copper and zinc, offering good machinability and corrosion resistance. It is often used in applications that require electrical conductivity or a non-magnetic property. Brass spline shafts can be found in industries such as electronics, telecommunications, and instrumentation.
7. Plastics and Composite Materials:
In certain applications where weight reduction, corrosion resistance, or noise reduction is important, plastics or composite materials can be used for spline shafts. Materials such as nylon, acetal, or fiber-reinforced composites can provide specific advantages in terms of weight, low friction, and resistance to chemicals.
It’s important to note that material selection for spline shafts depends on factors such as load requirements, environmental conditions, operating temperatures, and cost considerations. Engineers and designers evaluate these factors to determine the most suitable material for a given application.
In which industries are spline shafts typically used?
Spline shafts find applications in a wide range of industries where torque transmission, relative movement, and load distribution are critical. Here’s a detailed explanation:
1. Automotive Industry:
The automotive industry extensively uses spline shafts in various components and systems. They are found in transmissions, drivelines, steering systems, differentials, and axle assemblies. Spline shafts enable the transmission of torque, accommodate relative movement, and ensure efficient power transfer in vehicles.
2. Aerospace and Defense Industry:
Spline shafts are essential in the aerospace and defense industry. They are used in aircraft landing gear systems, actuation mechanisms, missile guidance systems, engine components, and rotor assemblies. The aerospace and defense sector relies on spline shafts for precise torque transfer, relative movement accommodation, and critical control mechanisms.
3. Industrial Machinery and Equipment:
Spline shafts are widely employed in industrial machinery and equipment. They are used in gearboxes, machine tools, pumps, compressors, conveyors, printing machinery, and packaging equipment. Spline shafts enable torque transmission, accommodate misalignments and vibrations, and ensure accurate movement and synchronization of machine components.
4. Agriculture and Farming:
The agriculture and farming industry extensively uses spline shafts in equipment such as tractors, harvesters, and agricultural implements. Spline shafts are found in power take-off (PTO) units, transmission systems, hydraulic mechanisms, and steering systems. They enable torque transfer, accommodate relative movement, and provide flexibility in agricultural machinery.
5. Construction and Mining:
In the construction and mining industries, spline shafts are used in equipment such as excavators, loaders, bulldozers, and drilling rigs. They are found in hydraulic systems, power transmission systems, and articulated mechanisms. Spline shafts facilitate torque transmission, accommodate misalignments, and enable efficient power transfer in heavy-duty machinery.
6. Marine and Offshore:
Spline shafts have applications in the marine and offshore industry. They are used in propulsion systems, thrusters, rudders, winches, and marine pumps. Spline shafts enable torque transmission in marine vessels and offshore equipment, accommodating axial and radial movement, and ensuring reliable power transfer.
7. Energy and Power Generation:
Spline shafts are utilized in the energy and power generation sector. They are found in turbines, generators, compressors, and other rotating equipment. Spline shafts enable torque transmission and accommodate relative movement in power generation systems, ensuring efficient and reliable operation.
8. Rail and Transportation:
Spline shafts are employed in the rail and transportation industry. They are found in locomotives, railcar systems, and suspension mechanisms. Spline shafts enable torque transfer, accommodate movement and vibrations, and ensure precise control in rail and transportation applications.
These are just a few examples of the industries where spline shafts are typically used. Their versatility, torque transmission capabilities, and ability to accommodate relative movement make them vital components in various sectors that rely on efficient power transfer, flexibility, and precise control.
editor by CX 2024-05-09
China Hot selling Gear Motor Planetary Gearbox Wheel Reducer Gearbox For wheel Drive Power Transmission near me factory
Warranty: 1 yr
Relevant Industries: Manufacturing Plant, Machinery Repair Shops, Retail, Construction works , Power & Mining, Construction Equipment, Excavators, Cranes
Custom-made support: OEM, ODM, OBM
Gearing Arrangement: Planetary
Output Torque: 9900 Nm
Enter Speed: 1484 r/min
Output Velocity: 33.9 r/min
Product amount: DX10B44E
Name: reducer
Use: vacation generate reducer
Max. output torque: 9900 Nm
Ratio: forty three.8:1 or Consumer call for
Input Form: Hydraulic Motor
Gears Style: planetary gears
Application: wheel and crawler cranes, excavators, and so on
Customization: suitable
Mounting Placement: client demand
Certification: ISO
Packaging Particulars: Wood box
Port: HangZhou
Equipment Motor Planetary Gearbox Wheel Reducer Gearbox For wheel Push Power Transmission Solution Overview Merchandise Identify ReducerDesignDX10B44EUsagetravel drive reducerMax. output torque9900 NmRatioforty three.8:1 or Buyer needEnter TypeHydraulic MotorGears Designplanetary gearsApplicationwheel and crawler cranes, excavators, and so forthCustomizationsatisfactoryMounting Placementconsumer need Major Functions one) Compact size2) Minimal noise3) High transmission efficiency4) Very good doing work problem beneath lower speed5) Tailored hydraulic motors and brakes for diverse request6) 1 Calendar year Warranty from reception7) Free components for replacement inside of guarantee period8) Specialist and tailor-made remedy for various requirements9) Free of charge complex support at any time10) Customer education is available. Item packaging Packing and transportone. Packed by picket box, fumigation-cost-free for export and import regular.2. Shipped by sea or air with buyer call for Firm Profile ZheJiang CZPT Smart Technology Co., Heavy responsibility 304 stainless steel swivel eye wire rope rigging pulley block Ltd is a scientific and technological organization engaged in the research, growth and creation of planetary gear transmission goods, like strolling reducers, swing reducers, lifting reducers, hydraulic planetary winches, and many others. The firm has often place quality administration as the leading priority of the firm’s advancement. The planetary equipment transmission productions are made not only fulfill the global ISO 4301 and ISO9001 standards, but also meet the US SAE J706 and the European Union CE expectations. Daixin Clever Engineering depends on top quality, reputation and service to build, cultivate and consolidate the nationwide and world-wide markets. Be our associates, be our close friends. FAQ one.How to decide on the gearbox which meets our requirement?A)Appear through our store, uncover a appropriate item, ship me an inquiry, I quotation information for you.B)In scenario no appropriate item in our shop, Driveshaft Heart Help Bearing Assy Rubber Cushion MC865711 MC824410 MC824412 matches CZPT 6D16 deliver me an inquiry with your specifications, we can personalize for you.2.How to get a great quotation?To supply a specific cost, make sure you deliver me getting amount. Various quantity, different packing dimension and bodyweight, then distinct exporting cost.3.What is payment expression?A)For regular layout: thirty% deposit, the balance before loading. B)For custom-made design and style: 50% deposit, the equilibrium ahead of loading. The longer cooperation, the far better payment time period.4.How to ship?Various techniques are suitable: EXW, FOB, CFR, CIF, DDU. We follow your usefulness.5.How about after-sale provider?A)Inside of warranty, all spare parts are shipped for free of charge. B)Exceed guarantee, all spare areas are offered with the least expensive creation price.Warranty interval is 1 year, but our servicing is for the entire lifetime of solution, Hot Sale Higher Pace Large Precision Reduced Sound Gear Reducer Extruder Gearbox so no be concerned for reselling and personal resell.
Why Checking the Push Shaft is Crucial
If you listen to clicking noises although driving, your driveshaft could require repair. An skilled mechanic can notify if the noise is coming from a single side or each sides. This problem is typically related to the torque converter. Study on to understand why it truly is so important to have your driveshaft inspected by an auto mechanic. Here are some signs and symptoms to look for. Clicking noises can be induced by many distinct issues. You need to initial check if the sound is coming from the entrance or the rear of the automobile.
hollow push shaft
Hollow driveshafts have several positive aspects. They are light-weight and lessen the all round weight of the motor vehicle. The greatest company of these components in the world is CZPT. They also offer you lightweight options for a variety of purposes, this kind of as substantial-functionality axles. CZPT driveshafts are manufactured employing state-of-the-art technologies. They supply excellent quality at competitive prices.
The interior diameter of the hollow shaft reduces the magnitude of the interior forces, thereby reducing the volume of torque transmitted. In contrast to strong shafts, hollow shafts are acquiring more powerful. The content inside the hollow shaft is somewhat lighter, which additional lowers its weight and total torque. However, this also raises its drag at large speeds. This means that in many apps hollow driveshafts are not as productive as solid driveshafts.
A traditional hollow drive shaft consists of a very first rod 14 and a next rod fourteen on both sides. The first rod is linked with the next rod, and the 2nd rod extends in the rotation course. The two rods are then friction welded to the central region of the hollow shaft. The frictional warmth generated in the course of the relative rotation will help to join the two elements. Hollow drive shafts can be utilized in internal combustion engines and environmentally-helpful automobiles.
The principal benefit of a hollow driveshaft is weight reduction. The splines of the hollow push shaft can be developed to be more compact than the exterior diameter of the hollow shaft, which can considerably reduce weight. Hollow shafts are also significantly less very likely to jam compared to strong shafts. Hollow driveshafts are expected to sooner or later occupy the planet industry for automotive driveshafts. Its advantages include gasoline effectiveness and better overall flexibility when compared to reliable prop shafts.
Cardan shaft
Cardan shafts are a well-known choice in industrial machinery. They are utilised to transmit power from 1 machine to yet another and are offered in a assortment of measurements and designs. They are accessible in a selection of supplies, such as steel, copper, and aluminum. If you prepare to set up one particular of these shafts, it is essential to know the distinct varieties of Cardan shafts offered. To discover the ideal option, look through the catalog.
Telescopic or “Cardan” prop shafts, also known as U-joints, are ideal for efficient torque transfer among the travel and output program. They are efficient, lightweight, and strength-effective. They utilize innovative techniques, which includes finite component modeling (FEM), to guarantee maximum efficiency, bodyweight, and effectiveness. In addition, the Cardan shaft has an adjustable size for effortless repositioning.
One more common decision for driveshafts is the Cardan shaft, also recognized as a driveshaft. The function of the driveshaft is to transfer torque from the motor to the wheels. They are generally utilised in high-efficiency car engines. Some sorts are created of brass, iron, or steel and have exclusive surface types. Cardan shafts are accessible in inclined and parallel configurations.
Single Cardan shafts are a widespread replacement for regular Cardan shafts, but if you are looking for dual Cardan shafts for your automobile, you will want to select the 1310 collection. This kind is great for lifted jeeps and needs a CV-appropriate transfer case. Some even require axle spacers. The twin Cardan shafts are also created for lifts, which indicates it truly is a very good option for raising and reducing jeeps.
common joint
Cardan joints are a great selection for generate shafts when operating at a continual pace. Their design and style makes it possible for a constant angular velocity ratio among the enter and output shafts. Relying on the application, the advisable pace limit may possibly vary relying on the operating angle, transmission energy, and software. These recommendations must be primarily based on strain. The greatest permissible speed of the drive shaft is decided by figuring out the angular acceleration.
Simply because gimbal joints never need grease, they can previous a prolonged time but at some point fail. If they are inadequately lubricated or dry, they can trigger metallic-to-steel contact. The very same is real for U-joints that do not have oil filling capability. Whilst they have a long lifespan, it can be challenging to place warning symptoms that could reveal impending joint failure. To keep away from this, verify the drive shaft often.
U-joints ought to not exceed seventy per cent of their lateral essential velocity. Even so, if this pace is exceeded, the component will experience unacceptable vibration, decreasing its useful existence. To establish the greatest U-joint for your application, please get in touch with your common joint supplier. Normally, decrease speeds do not need balancing. In these circumstances, you must contemplate using a larger pitch diameter to lessen axial force.
To reduce the angular velocity and torque of the output shaft, the two joints must be in period. For that reason, the output shaft angular displacement does not totally comply with the input shaft. Alternatively, it will lead or lag. Determine 3 illustrates the angular velocity variation and peak displacement direct of the gimbal. The ratios are proven beneath. The proper torque for this software is 1360 in-Ibs.
Refurbished travel shaft
Refurbished driveshafts are a excellent choice for a number of motives. They are more affordable than manufacturer new choices and typically just as reliable. Driveshafts are crucial to the perform of any auto, truck, or bus. These components are created of hollow metal tubes. Whilst this helps decrease weight and expense, it is susceptible to exterior influences. If this transpires, it might crack or bend. If the shaft suffers this type of damage, it can trigger significant damage to the transmission.
A car’s driveshaft is a vital element that transmits torque from the engine to the wheels. A1 Travel Shaft is a world-wide provider of automotive driveshafts and related components. Their manufacturing facility has the functionality to refurbish and mend practically any make or design of driveshafts. Refurbished driveshafts are offered for every single make and design of vehicle. They can be found on the market place for a assortment of cars, such as passenger autos, vehicles, vans, and SUVs.
Unusual noises indicate that your driveshaft wants to be replaced. Worn U-joints and bushings can result in excessive vibration. These elements trigger dress in on other parts of the drivetrain. If you notice any of these signs and symptoms, remember to get your car to the AAMCO Bay Area Center for a comprehensive inspection. If you suspect damage to the driveshaft, never wait around another moment – it can be quite unsafe.
The cost of replacing the drive shaft
The expense of replacing a driveshaft varies, but on typical, this fix charges between $two hundred and $1,500. Whilst this value may differ by vehicle, the price of parts and labor is normally equivalent. If you do the fix oneself, you should know how a lot the elements and labor will price prior to you commence function. Some elements can be a lot more costly than others, so it’s a excellent thought to assess the expense of several places prior to choosing in which to go.
If you observe any of these signs, you ought to look for a restore store instantly. If you are still not certain if the driveshaft is broken, do not push the vehicle any distance till it is repaired. Signs to look for contain absence of electrical power, difficulty relocating the automobile, squeaking, clanking, or vibrating when the vehicle is relocating.
Parts utilised in generate shafts consist of center assistance bearings, slip joints, and U-joints. The price of the driveshaft varies by car and may possibly vary by design of the exact same yr. Also, various kinds of driveshafts call for diverse fix techniques and are much a lot more high-priced. Total, though, a driveshaft substitution costs among $300 and $1,three hundred. The method may take about an hour, relying on the motor vehicle product.
Numerous aspects can lead to the want to substitute the generate shaft, such as bearing corrosion, damaged seals, or other parts. In some circumstances, the U-joint signifies that the drive shaft wants to be replaced. Even if the bearings and u-joints are in great condition, they will eventually break and need the substitution of the drive shaft. However, these areas are not low-cost, and if a ruined driveshaft is a symptom of a even bigger issue, you must just take the time to replace the shaft.