China Professional Custom CNC Aluminum Spring Steel Shaft near me factory

Product Description

2018 High precision custom
Custom CNC Aluminum Spring Steel Shaft

Custom Design CNC Center milling Service
Custom Design CNC Machining/Turning/Granding Service   
Custom Design Automatic Lathe Service

CNC Parts Production Lines
 
At our HangZhou Zhong Li Da,;,; we offer our clients with varies of CNC parts machining services including turning,; milling,; drilling,; grinding and much more.; Our engineer can
use precision manufacturing production lines such as 3,; 4 and 5 axis CNC machining
centers to make parts base on clients’ 2D and 3D CAD drawings.; 
 
No matter your are looking for precision plastics,; CNC aluminum,; stainless steel parts
manufacturing,; our production lines are capable of wide range of precision parts made
of plastics or metals.; Contact our service team to get a free quote and to discuss which machining process is the most efficient and suitable 1 for your project.;
 
What is CNC machining?
 
Computer numerical control(CNC); could be a powerful machine which fixed and rotated the
raw material rod on it’s driving headstock,; to remove the material by means of relative
movement between various cutting tools and raw material rod.; Advanced programming software which optimized machine setting,; cutting time,; surface finish,; and fine tunedl tolerance is used to control a CNC turning milling machine according to the instructions of clients’ CAD drawing file.;
 
CNC parts production lines are not only to manufacture turning part workpieces and prototypes,; but also to build molding tools,; which are to be used for plastic injection 
molding or die casting.; 

 

Products detail

We have rich experience in manufacturing micro parts for a wide variety of industries.; Like Turning Part,;Shaft,;Machining Part,; CNC Machining Part,; Milling Part,; Hardware Accessories,; Arrow Metal Part,; Special fasteners,; Industrial Control Switch Metal Part for medical,; electronic,; fiberoptic,; microwave area,; etc.;

 

Quality Assurance ISO9001:;2008 Certified etc
Materials Aluminum Alloy:;5052 /6061/ 6063 / 2017 / 7075 / ADC12/518 etc.;
Brass Alloy:;3600 /3602 / 2604 / H59 / H62 / etc.;etc.;
Stainless Steel Alloy:;303 / 304 / 316 / 412 / etc.;
Steel Alloy:; C45
Carbon Steel 12L14 12L15/ Die Steel / Spring Steel etc.;
Special material:;Lucite / Nylon / Bakelite / POM / ABS / PP / 
PC / PE / PEEK / Titanium etc.;
We handle many other type of materials.; 
Please contact us if your required material is not listed above.;
Surface Treatment  Blacking,;polishing,;sandblasting,;anodize,;chrome plating,;zinc plating,;
pickling&passivation,; vibration,;nickel plating,;tinting
Inspection Mitutotyo three-coordinate measuring machine /
Mitutoyo Tool Microscope 
can measure up to  300mmX x 175mmY x 220mmZ
File Formats Solid Works,;Pro/Engineer,; AutoCAD(DXF,;DWG);,; PDF,;TIF ,; IGS ,; STP etc.;

 
Product Range

Production Flow Chart

Factory Show

Shipping&Payment

 

FAQ

Q:; How soon can I get reply after send inquiry?

A:; 1.;all inquiries will be replied within 2 hours except sleeping time in China.;    

2.;Our call phones standing by any calls at any time

 
Q:; How soon can I get samples ?

A:; Generally samples can be sent out within 7 working days after product drawing confirmed by both side.;  

 

Q:; What file format can you accept for my products?

A:; 1.;We can accept varies format,; igs,; step,; stp,; jpg,;pdf,; dwg,; dxf and so on.;    
     2.;If you do not have a prepared CAD file,; we can accept a scan of a hand drawn design.;  
 

Q:; If I don’t have drawing,; how can I get sample ?

A:; If you don’t have any drawing,;you can send us your sample,; we will scan it and make 2D and 3D drawing first,; then make sample for you.;

 

Q:; What are many common materials that you use in projects?  

A:; Aluminum,;Stainless Steel,; Carbon Steel,; Copper,; Plastics,; Titanium and PEEK

 

Q:; What’s your MOQ(minimum order quantity);

A:; We don’t have MOQ,; you are welcome to send us trial order to test our quality and service.;

 

Q:; What’s the payment term do you accept?

A:; EXW/FOB HangZhou,; paid by T/T,; Paypal,; Western Union.; 

 

Q:; What kind of machining we excel in?

A:; Included all kind of machining parts.;

Welcome download our factory profile through below website,;
http:;//xmzhonglida.;en.;made-in-china.;com/Product-Catalogs/

What Are the Advantages of a Splined Shaft?

If you are looking for the right splined shaft for your machine, you should know a few important things. First, what type of material should be used? Stainless steel is usually the most appropriate choice, because of its ability to offer low noise and fatigue failure. Secondly, it can be machined using a slotting or shaping machine. Lastly, it will ensure smooth motion. So, what are the advantages of a splined shaft?
Stainless steel is the best material for splined shafts

When choosing a splined shaft, you should consider its hardness, quality, and finish. Stainless steel has superior corrosion and wear resistance. Carbon steel is another good material for splined shafts. Carbon steel has a shallow carbon content (about 1.7%), which makes it more malleable and helps ensure smooth motion. But if you’re not willing to spend the money on stainless steel, consider other options.
There are 2 main types of splines: parallel splines and crowned splines. Involute splines have parallel grooves and allow linear and rotary motion. Helical splines have involute teeth and are oriented at an angle. This type allows for many teeth on the shaft and minimizes the stress concentration in the stationary joint.
Large evenly spaced splines are widely used in hydraulic systems, drivetrains, and machine tools. They are typically made from carbon steel (CR10) and stainless steel (AISI 304). This material is durable and meets the requirements of ISO 14-B, formerly DIN 5463-B. Splined shafts are typically made of stainless steel or C45 steel, though there are many other materials available.
Stainless steel is the best material for a splined shaft. This metal is also incredibly affordable. In most cases, stainless steel is the best choice for these shafts because it offers the best corrosion resistance. There are many different types of splined shafts, and each 1 is suited for a particular application. There are also many different types of stainless steel, so choose stainless steel if you want the best quality.
For those looking for high-quality splined shafts, CZPT Spline Shafts offer many benefits. They can reduce costs, improve positional accuracy, and reduce friction. With the CZPT TFE coating, splined shafts can reduce energy and heat buildup, and extend the life of your products. And, they’re easy to install – all you need to do is install them.
splineshaft

They provide low noise, low wear and fatigue failure

The splines in a splined shaft are composed of 2 main parts: the spline root fillet and the spline relief. The spline root fillet is the most critical part, because fatigue failure starts there and propagates to the relief. The spline relief is more susceptible to fatigue failure because of its involute tooth shape, which offers a lower stress to the shaft and has a smaller area of contact.
The fatigue life of splined shafts is determined by measuring the S-N curve. This is also known as the Wohler curve, and it is the relationship between stress amplitude and number of cycles. It depends on the material, geometry and way of loading. It can be obtained from a physical test on a uniform material specimen under a constant amplitude load. Approximations for low-alloy steel parts can be made using a lower-alloy steel material.
Splined shafts provide low noise, minimal wear and fatigue failure. However, some mechanical transmission elements need to be removed from the shaft during assembly and manufacturing processes. The shafts must still be capable of relative axial movement for functional purposes. As such, good spline joints are essential to high-quality torque transmission, minimal backlash, and low noise. The major failure modes of spline shafts include fretting corrosion, tooth breakage, and fatigue failure.
The outer disc carrier spline is susceptible to tensile stress and fatigue failure. High customer demands for low noise and low wear and fatigue failure makes splined shafts an excellent choice. A fractured spline gear coupling was received for analysis. It was installed near the top of a filter shaft and inserted into the gearbox motor. The service history was unknown. The fractured spline gear coupling had longitudinally cracked and arrested at the termination of the spline gear teeth. The spline gear teeth also exhibited wear and deformation.
A new spline coupling method detects fault propagation in hollow cylindrical splined shafts. A spline coupling is fabricated using an AE method with the spline section unrolled into a metal plate of the same thickness as the cylinder wall. In addition, the spline coupling is misaligned, which puts significant concentration on the spline teeth. This further accelerates the rate of fretting fatigue and wear.
A spline joint should be lubricated after 25 hours of operation. Frequent lubrication can increase maintenance costs and cause downtime. Moreover, the lubricant may retain abrasive particles at the interfaces. In some cases, lubricants can even cause misalignment, leading to premature failure. So, the lubrication of a spline coupling is vital in ensuring proper functioning of the shaft.
The design of a spline coupling can be optimized to enhance its wear resistance and reliability. Surface treatments, loads, and rotation affect the friction properties of a spline coupling. In addition, a finite element method was developed to predict wear of a floating spline coupling. This method is feasible and provides a reliable basis for predicting the wear and fatigue life of a spline coupling.
splineshaft

They can be machined using a slotting or shaping machine

Machines can be used to shape splined shafts in a variety of industries. They are useful in many applications, including gearboxes, braking systems, and axles. A slotted shaft can be manipulated in several ways, including hobbling, broaching, and slotting. In addition to shaping, splines are also useful in reducing bar diameter.
When using a slotting or shaping machine, the workpiece is held against a pedestal that has a uniform thickness. The machine is equipped with a stand column and limiting column (Figure 1), each positioned perpendicular to the upper surface of the pedestal. The limiting column axis is located on the same line as the stand column. During the slotting or shaping process, the tool is fed in and out until the desired space is achieved.
One process involves cutting splines into a shaft. Straddle milling, spline shaping, and spline cutting are 2 common processes used to create splined shafts. Straddle milling involves a fixed indexing fixture that holds the shaft steady, while rotating milling cutters cut the groove in the length of the shaft. Several passes are required to ensure uniformity throughout the spline.
Splines are a type of gear. The ridges or teeth on the drive shaft mesh with grooves in the mating piece. A splined shaft allows the transmission of torque to a mate piece while maximizing the power transfer. Splines are used in heavy vehicles, construction, agriculture, and massive earthmoving machinery. Splines are used in virtually every type of rotary motion, from axles to transmission systems. They also offer better fatigue life and reliability.
Slotting or shaping machines can also be used to shape splined shafts. Slotting machines are often used to machine splined shafts, because it is easier to make them with these machines. Using a slotting or shaping machine can result in splined shafts of different sizes. It is important to follow a set of spline standards to ensure your parts are manufactured to the highest standards.
A milling machine is another option for producing splined shafts. A spline shaft can be set up between 2 centers in an indexing fixture. Two side milling cutters are mounted on an arbor and a spacer and shims are inserted between them. The arbor and cutters are then mounted to a milling machine spindle. To make sure the cutters center themselves over the splined shaft, an adjustment must be made to the spindle of the machine.
The machining process is very different for internal and external splines. External splines can be broached, shaped, milled, or hobbed, while internal splines cannot. These machines use hard alloy, but they are not as good for internal splines. A machine with a slotting mechanism is necessary for these operations.

China Professional Custom CNC Aluminum Spring Steel Shaft     near me factory China Professional Custom CNC Aluminum Spring Steel Shaft     near me factory