China Good quality Hot Sales High Quality Precision CNC Machining Harden Linear Shaft with Best Sales

Product Description

Product Description

Straight line shaft is a product that can be made into straight line movement because of the guiding function of sliding bearing.

The necessary conditions of linear motion system are: simple design, optimal performance, low maintenance cost, durable materials, high-frequency heat treatment, accurate
Outside diameter size, roundness, true flatness and surface treatment, etc.
Model style: diameter 5- 607
The material of carbon steel
Hardness HRC60 ± 2
Hardening thickness
0.8 mm – 3 mm
Length 0-6000mm (if you need more than 6000mm, we can reverse connection for you)
Precision g6
The roughness is within 1.5μm
Straightness 1.5μm 100mm (Rmax)
Other straight shaft types solid shaft, hollow shaft, threaded shaft, stainless steel shaft
Other materials bearing steel GCr15, carbon steel 45#, SUS440C
We are a professional bearing manufacturer in China, high quality bearings can be customized according to OEM and according to your requirements

Range of application

 

1. The solid shaft

Generally applicable to industrial robots, as professional measuring instruments, medical instruments, precision machine tools, aircraft shafts, pneumatic mandrel moving parts.

2. The hollow shaft

With the advantages of reducing the weight and simplifying the structure of the equipment, the inner measuring wire, compressed air, and lubricating oil and hydraulic oil can be worn again.

3, stainless steel shaft

Generally suitable for chemicals, seawater and so on

Used as part of a measurement in the presence of a substance.

Special processing shaft after heat treatment finishing, all models are hard chrome plated automation equipment.
 

Special processing

1.The length of the

We can provide straight spools with diameters φ5mm-φ150mm. Maximum length up to 6000 mm.

When you have special requirements for length, we can meet your processing requirements of different lengths.

When you require more than 6000mm, we can reverse connection for you.

2. Special processing

When you have special requirements for processing. Such as thread, with the shaft hole drilling tapping, radial hole drilling tapping, shaft diameter diameter, etc., we can process for you, these special machines after heat treatment and hard chromium treatment, to ensure the accuracy of products.

Send your detailed sketches or blueprints to us for quotation and action, reply to us after you find our factory price ideal for processing.
 

Detailed Photos

Company Profile

 

ZHangZhoug HangZhou KaiYaDe bearing co., LTD. Is a have many years experience of linear motion products professional manufacturers. We specialized in the production of straight axis, linear guide, ball screw, linear bearings, linear guide, ball screw end support, linear guide, CAM follower and of good quality and competitive price. My company is located in HangZhou city, zHangZhoug province, close to HangZhou port and HangZhou city.
Products are widely used in precision machinery, fitness equipment, printing machinery, packaging machinery, medical machinery, food machinery, textile machinery and related equipment. Products sell well in North America, Western Europe, Australia, southeast Asia, the Middle East, South America and other regions.

FAQ

1. Are you a factory or trading company?
We are the most competitive price and high quality professional manufacturers, has 12 years of experience.
2. What is your product range?
Specializing in the production of straight axis, linear bearings, linear guide, linear guide, ball screw, linear motion unit such as CAM follower.
3. Do you provide OEM&ODM service?
B: yes. Welcome OEM, ODM
4. How can I get some samples?
We are very honored to provide samples. You need to pay the freight and some sample fee.
5. How is the quality control of your factory?
We uphold the tenet of “quality is the future”, we have passed CE certification, we have strict quality control procedures.
6. How can I get quotation?
You can send below quotation or send email to us. You can contact us directly by TM or WhatsApp and Skype as you like. If you have an emergency, please call us at any time.
 

 

Visit the Factory environment

 

Types of Splines

There are 4 types of splines: Involute, Parallel key, helical, and ball. Learn about their characteristics. And, if you’re not sure what they are, you can always request a quotation. These splines are commonly used for building special machinery, repair jobs, and other applications. The CZPT Manufacturing Company manufactures these shafts. It is a specialty manufacturer and we welcome your business.
splineshaft

Involute splines

The involute spline provides a more rigid and durable structure, and is available in a variety of diameters and spline counts. Generally, steel, carbon steel, or titanium are used as raw materials. Other materials, such as carbon fiber, may be suitable. However, titanium can be difficult to produce, so some manufacturers make splines using other constituents.
When splines are used in shafts, they prevent parts from separating during operation. These features make them an ideal choice for securing mechanical assemblies. Splines with inward-curving grooves do not have sharp corners and are therefore less likely to break or separate while they are in operation. These properties help them to withstand high-speed operations, such as braking, accelerating, and reversing.
A male spline is fitted with an externally-oriented face, and a female spline is inserted through the center. The teeth of the male spline typically have chamfered tips to provide clearance with the transition area. The radii and width of the teeth of a male spline are typically larger than those of a female spline. These specifications are specified in ANSI or DIN design manuals.
The effective tooth thickness of a spline depends on the involute profile error and the lead error. Also, the spacing of the spline teeth and keyways can affect the effective tooth thickness. Involute splines in a splined shaft are designed so that at least 25 percent of the spline teeth engage during coupling, which results in a uniform distribution of load and wear on the spline.

Parallel key splines

A parallel splined shaft has a helix of equal-sized grooves around its circumference. These grooves are generally parallel or involute. Splines minimize stress concentrations in stationary joints and allow linear and rotary motion. Splines may be cut or cold-rolled. Cold-rolled splines have more strength than cut spines and are often used in applications that require high strength, accuracy, and a smooth surface.
A parallel key splined shaft features grooves and keys that are parallel to the axis of the shaft. This design is best suited for applications where load bearing is a primary concern and a smooth motion is needed. A parallel key splined shaft can be made from alloy steels, which are iron-based alloys that may also contain chromium, nickel, molybdenum, copper, or other alloying materials.
A splined shaft can be used to transmit torque and provide anti-rotation when operating as a linear guide. These shafts have square profiles that match up with grooves in a mating piece and transmit torque and rotation. They can also be easily changed in length, and are commonly used in aerospace. Its reliability and fatigue life make it an excellent choice for many applications.
The main difference between a parallel key splined shaft and a keyed shaft is that the former offers more flexibility. They lack slots, which reduce torque-transmitting capacity. Splines offer equal load distribution along the gear teeth, which translates into a longer fatigue life for the shaft. In agricultural applications, shaft life is essential. Agricultural equipment, for example, requires the ability to function at high speeds for extended periods of time.
splineshaft

Involute helical splines

Involute splines are a common design for splined shafts. They are the most commonly used type of splined shaft and feature equal spacing among their teeth. The teeth of this design are also shorter than those of the parallel spline shaft, reducing stress concentration. These splines can be used to transmit power to floating or permanently fixed gears, and reduce stress concentrations in the stationary joint. Involute splines are the most common type of splined shaft, and are widely used for a variety of applications in automotive, machine tools, and more.
Involute helical spline shafts are ideal for applications involving axial motion and rotation. They allow for face coupling engagement and disengagement. This design also allows for a larger diameter than a parallel spline shaft. The result is a highly efficient gearbox. Besides being durable, splines can also be used for other applications involving torque and energy transfer.
A new statistical model can be used to determine the number of teeth that engage for a given load. These splines are characterized by a tight fit at the major diameters, thereby transferring concentricity from the shaft to the female spline. A male spline has chamfered tips for clearance with the transition area. ANSI and DIN design manuals specify the different classes of fit.
The design of involute helical splines is similar to that of gears, and their ridges or teeth are matched with the corresponding grooves in a mating piece. It enables torque and rotation to be transferred to a mate piece while maintaining alignment of the 2 components. Different types of splines are used in different applications. Different splines can have different levels of tooth height.

Involute ball splines

When splines are used, they allow the shaft and hub to engage evenly over the shaft’s entire circumference. Because the teeth are evenly spaced, the load that they can transfer is uniform and their position is always the same regardless of shaft length. Whether the shaft is used to transmit torque or to transmit power, splines are a great choice. They provide maximum strength and allow for linear or rotary motion.
There are 3 basic types of splines: helical, crown, and ball. Crown splines feature equally spaced grooves. Crown splines feature involute sides and parallel sides. Helical splines use involute teeth and are often used in small diameter shafts. Ball splines contain a ball bearing inside the splined shaft to facilitate rotary motion and minimize stress concentration in stationary joints.
The 2 types of splines are classified under the ANSI classes of fit. Fillet root splines have teeth that mesh along the longitudinal axis of rotation. Flat root splines have similar teeth, but are intended to optimize strength for short-term use. Both types of splines are important for ensuring the shaft aligns properly and is not misaligned.
The friction coefficient of the hub is a complex process. When the hub is off-center, the center moves in predictable but irregular motion. Moreover, when the shaft is centered, the center may oscillate between being centered and being off-center. To compensate for this, the torque must be adequate to keep the shaft in its axis during all rotation angles. While straight-sided splines provide similar centering, they have lower misalignment load factors.
splineshaft

Keyed shafts

Essentially, splined shafts have teeth or ridges that fit together to transfer torque. Because splines are not as tall as involute gears, they offer uniform torque transfer. Additionally, they provide the opportunity for torque and rotational changes and improve wear resistance. In addition to their durability, splined shafts are popular in the aerospace industry and provide increased reliability and fatigue life.
Keyed shafts are available in different materials, lengths, and diameters. When used in high-power drive applications, they offer higher torque and rotational speeds. The higher torque they produce helps them deliver power to the gearbox. However, they are not as durable as splined shafts, which is why the latter is usually preferred in these applications. And while they’re more expensive, they’re equally effective when it comes to torque delivery.
Parallel keyed shafts have separate profiles and ridges and are used in applications requiring accuracy and precision. Keyed shafts with rolled splines are 35% stronger than cut splines and are used where precision is essential. These splines also have a smooth finish, which can make them a good choice for precision applications. They also work well with gears and other mechanical systems that require accurate torque transfer.
Carbon steel is another material used for splined shafts. Carbon steel is known for its malleability, and its shallow carbon content helps create reliable motion. However, if you’re looking for something more durable, consider ferrous steel. This type contains metals such as nickel, chromium, and molybdenum. And it’s important to remember that carbon steel is not the only material to consider.

China Good quality Hot Sales High Quality Precision CNC Machining Harden Linear Shaft     with Best SalesChina Good quality Hot Sales High Quality Precision CNC Machining Harden Linear Shaft     with Best Sales