China Forging OEM Customized Fan Air Steel Shaft Spline Shaft drive shaft equipment

Item Description

HangZhou FRIMA is IATF16949 certificated maker ,situated in HangZhou,China.We are specialised in manufacturing custom made-produced precision Machining Parts. We offer you a vast range of producing remedies, like machining, and stamping Our engineering team has abundant knowledge in doing work in this area for a lot of a long time.
We have professional quality handle group which is developed up by prosperous seasoned QC & QA. They will keep an eye on each and every approach of manufacturing. Each part or element will go via our QA for last inspection and tests. Make confident every merchandise is below customer’s prerequisite before CZPT consumers.
Our target is to close the gap and supply decrease cost manufacturing through the globe. Sourcing your parts with FRIMA is the closest issue to operating your personal manufacturing facility in China. We provide extreme flexibility for you and your venture wants.

HangZhou FRIMA will give you with the adhering to advantages and positive aspects:

·More preserving on production cost.
·State-of-the-art producing amenities.
·On internet site producing supervision for high quality manage.
·Bilingual engineers reporting on your project.
·Reasonable short lead time.

Equipments: CNC machining heart, CNC Lathe, milling equipment, normal lathe, grinding equipment, wire-lower machine, top gauge, projector, and other precise ones.
Materials: Aluminum, Alloy metal, Stainless Metal, brass, and many others.
About 80% of FRIMAI’s enterprise is exported, and 20% domestic. FRIMAhas really rigid high quality manage request and technique based mostly on IATF16949 management program.
Any enquiries and orders collectively with drawing or sample as properly as investments are incredibly welcomed. We sincerely wish to cooperate with your organization and generate brilliance.

Attribute of CNC areas
one. Precision Cnc stainless steel areas strictly in accordance to customer’s drawing, packing, and good quality request
two. Tolerance: Can be retained at +/-.005mm
3. The most innovative CMM inspector to guarantee the quality
four. Seasoned technology engineers and nicely-qualified employees
five. Rapidly and well timed shipping and delivery. Speedily&skilled provider
6. Good quality assurance in accordance with PPAP-3 stage method inIATF16949 

 

WMeasuring Facilties Quadratic Element,Height Gauge,Micrometer,Gauge Block,Needle Gauge,Plug gauge,Caliper,Screw Thread Gauge
Machining Services Machining Tolerance(mm) Mchining Precision(mm) Qty Self-owned
CNC Machining Centre 800×500 .005-.01 20pcs Head Plant
CNC Machining Centre 650×500 .005-.01 5pcs Head Plant
CNC Turning 750×40 .015-.005 20pcs Head Plant
Turning 750×250 .01-.02 10pcs Head Plant
Milling 1200×550 .01-.02 6pcs Head Plant
Grinding 160x360x280 .005-.01 4pcs Head Plant
Grinding 300×680 .01 1pcs Head Plant
Wire-cutting 400×350 .01-.02 4pcs Head Plant

Content Accessible for CNC Turning Provider

Material Stainless metal SS201 SS303 SS304 SS316 17-4PH SUS440C
Steel  Q235 twenty#-forty five#  etc
Brass  C36000(C26800)  C37700(HPb59) C38500(HP6 58) C27200(CuzN37)and so forth
Iron 1213 12L14 1215 and so on
Bronze C51000 C52100 C5400etc
Aluminum Al6061 Al6063 Al7075 AL5052 and many others
Alloy A2 D2 SKD11 DF2 XW/5 ASP-23

Phrases and Conditions 

Our Processing CNC machining, CNC milling and turning, drilling, grinding, stamping, tapping, 
Floor end Challenging Coating/Black Anodize/ Very clear Anodize/ Difficult Chrome /Distinct Zinc/Plasma Niride
Tolerance .005mm
QC Method one hundred% inspection before shipment
Drawing structure CAD / PDF/ DWG/ IGS/ Action/So
Packaging Regular package deal / Carton box or Pallet / As for each personalized requirements
Testing gear CMM (Coordinate Measuring Equipment), Top gauge, Caliper,  Hardness tester, Roughness tester, Projector equipment, Pin/Angle/Block/Plug/Thickness/Thread/Radius gauge, and so on.
Trade terms EXW, FOB, CIF, As for each the customer’s request
Shipment Conditions 1) -100kg: convey & air freight priority
two) >100kg: sea freight precedence
three) As for every custom-made technical specs
Notice All CNC machining parts are customized-created in accordance to the customer’s drawings or samples, with no stock. If you have any CNC machining parts to be created, please feel totally free to send out your type drawings/samples to us anytime by electronic mail.
Surface area Finish Anodized/Zinc/Nickle/ZiNi plating 

Our advantage:
11 many years a single-end customized steel products factory.

We will full distinct processing designs primarily based on customers’ processing needs and combine different processing tactics to
give buyers the best solutions these kinds of as CNC machining turning milling stamping forging extrusion casting bending welding and so forth.

ODM/OEM speedy provider

We can do it you only need to have to supply your task drawings and samples and we can personalize and manufacture for you.

Give high-high quality merchandise at a competitive price tag

Tailored processing can be obtained in 5 doing work days to get prototypes and small batch generation components to provide buyers with
substantial-good quality and minimal-price CNC processed products.

 

US $0.1-1
/ Piece
|
10 Pieces

(Min. Order)

###

Application: Automotive Industry
Certification: IATF16949, RoHS, ISO9001
Transport Package: Each Pack by PE Bag, Then Pack in Carton
Specification: SS316/S304, Brass, Aluminum
Trademark: OEM
Origin: Ningbo China

###

Customization:

###

WMeasuring Facilties Quadratic Element,Height Gauge,Micrometer,Gauge Block,Needle Gauge,Plug gauge,Caliper,Screw Thread Gauge
Machining Facilities Machining Tolerance(mm) Mchining Precision(mm) Qty Self-owned
CNC Machining Centre 800×500 0.005-0.01 20pcs Head Plant
CNC Machining Centre 650×500 0.005-0.01 5pcs Head Plant
CNC Turning 750×40 0.015-0.005 20pcs Head Plant
Turning 750×250 0.01-0.02 10pcs Head Plant
Milling 1200×550 0.01-0.02 6pcs Head Plant
Grinding 160x360x280 0.005-0.01 4pcs Head Plant
Grinding 300×680 0.01 1pcs Head Plant
Wire-cutting 400×350 0.01-0.02 4pcs Head Plant

###

Material Stainless steel SS201 SS303 SS304 SS316 17-4PH SUS440C
Steel  Q235 20#-45#  etc
Brass  C36000(C26800)  C37700(HPb59) C38500(HP6 58) C27200(CuzN37)etc
Iron 1213 12L14 1215 etc
Bronze C51000 C52100 C5400etc
Aluminum Al6061 Al6063 Al7075 AL5052 etc
Alloy A2 D2 SKD11 DF2 XW/5 ASP-23

###

Our Processing CNC machining, CNC milling and turning, drilling, grinding, stamping, tapping, 
Surface finish Hard Coating/Black Anodize/ Clear Anodize/ Hard Chrome /Clear Zinc/Plasma Niride
Tolerance 0.005mm
QC System 100% inspection before shipment
Drawing format CAD / PDF/ DWG/ IGS/ STEP/So
Packaging Standard package / Carton box or Pallet / As per customized specifications
Testing equipment CMM (Coordinate Measuring Machine), Height gauge, Caliper,  Hardness tester, Roughness tester, Projector machine, Pin/Angle/Block/Plug/Thickness/Thread/Radius gauge, etc.
Trade terms EXW, FOB, CIF, As per the customer’s request
Shipment Terms 1) 0-100kg: express & air freight priority
2) >100kg: sea freight priority
3) As per customized specifications
Note All CNC machining parts are custom-made according to the customer’s drawings or samples, with no stock. If you have any CNC machining parts to be made, please feel free to send your kind drawings/samples to us anytime by email.
Surface Finish Anodized/Zinc/Nickle/ZiNi plating 
US $0.1-1
/ Piece
|
10 Pieces

(Min. Order)

###

Application: Automotive Industry
Certification: IATF16949, RoHS, ISO9001
Transport Package: Each Pack by PE Bag, Then Pack in Carton
Specification: SS316/S304, Brass, Aluminum
Trademark: OEM
Origin: Ningbo China

###

Customization:

###

WMeasuring Facilties Quadratic Element,Height Gauge,Micrometer,Gauge Block,Needle Gauge,Plug gauge,Caliper,Screw Thread Gauge
Machining Facilities Machining Tolerance(mm) Mchining Precision(mm) Qty Self-owned
CNC Machining Centre 800×500 0.005-0.01 20pcs Head Plant
CNC Machining Centre 650×500 0.005-0.01 5pcs Head Plant
CNC Turning 750×40 0.015-0.005 20pcs Head Plant
Turning 750×250 0.01-0.02 10pcs Head Plant
Milling 1200×550 0.01-0.02 6pcs Head Plant
Grinding 160x360x280 0.005-0.01 4pcs Head Plant
Grinding 300×680 0.01 1pcs Head Plant
Wire-cutting 400×350 0.01-0.02 4pcs Head Plant

###

Material Stainless steel SS201 SS303 SS304 SS316 17-4PH SUS440C
Steel  Q235 20#-45#  etc
Brass  C36000(C26800)  C37700(HPb59) C38500(HP6 58) C27200(CuzN37)etc
Iron 1213 12L14 1215 etc
Bronze C51000 C52100 C5400etc
Aluminum Al6061 Al6063 Al7075 AL5052 etc
Alloy A2 D2 SKD11 DF2 XW/5 ASP-23

###

Our Processing CNC machining, CNC milling and turning, drilling, grinding, stamping, tapping, 
Surface finish Hard Coating/Black Anodize/ Clear Anodize/ Hard Chrome /Clear Zinc/Plasma Niride
Tolerance 0.005mm
QC System 100% inspection before shipment
Drawing format CAD / PDF/ DWG/ IGS/ STEP/So
Packaging Standard package / Carton box or Pallet / As per customized specifications
Testing equipment CMM (Coordinate Measuring Machine), Height gauge, Caliper,  Hardness tester, Roughness tester, Projector machine, Pin/Angle/Block/Plug/Thickness/Thread/Radius gauge, etc.
Trade terms EXW, FOB, CIF, As per the customer’s request
Shipment Terms 1) 0-100kg: express & air freight priority
2) >100kg: sea freight priority
3) As per customized specifications
Note All CNC machining parts are custom-made according to the customer’s drawings or samples, with no stock. If you have any CNC machining parts to be made, please feel free to send your kind drawings/samples to us anytime by email.
Surface Finish Anodized/Zinc/Nickle/ZiNi plating 

Types of Splines

There are four types of splines: Involute, Parallel key, helical, and ball. Learn about their characteristics. And, if you’re not sure what they are, you can always request a quotation. These splines are commonly used for building special machinery, repair jobs, and other applications. The CZPT Manufacturing Company manufactures these shafts. It is a specialty manufacturer and we welcome your business.
splineshaft

Involute splines

The involute spline provides a more rigid and durable structure, and is available in a variety of diameters and spline counts. Generally, steel, carbon steel, or titanium are used as raw materials. Other materials, such as carbon fiber, may be suitable. However, titanium can be difficult to produce, so some manufacturers make splines using other constituents.
When splines are used in shafts, they prevent parts from separating during operation. These features make them an ideal choice for securing mechanical assemblies. Splines with inward-curving grooves do not have sharp corners and are therefore less likely to break or separate while they are in operation. These properties help them to withstand high-speed operations, such as braking, accelerating, and reversing.
A male spline is fitted with an externally-oriented face, and a female spline is inserted through the center. The teeth of the male spline typically have chamfered tips to provide clearance with the transition area. The radii and width of the teeth of a male spline are typically larger than those of a female spline. These specifications are specified in ANSI or DIN design manuals.
The effective tooth thickness of a spline depends on the involute profile error and the lead error. Also, the spacing of the spline teeth and keyways can affect the effective tooth thickness. Involute splines in a splined shaft are designed so that at least 25 percent of the spline teeth engage during coupling, which results in a uniform distribution of load and wear on the spline.

Parallel key splines

A parallel splined shaft has a helix of equal-sized grooves around its circumference. These grooves are generally parallel or involute. Splines minimize stress concentrations in stationary joints and allow linear and rotary motion. Splines may be cut or cold-rolled. Cold-rolled splines have more strength than cut spines and are often used in applications that require high strength, accuracy, and a smooth surface.
A parallel key splined shaft features grooves and keys that are parallel to the axis of the shaft. This design is best suited for applications where load bearing is a primary concern and a smooth motion is needed. A parallel key splined shaft can be made from alloy steels, which are iron-based alloys that may also contain chromium, nickel, molybdenum, copper, or other alloying materials.
A splined shaft can be used to transmit torque and provide anti-rotation when operating as a linear guide. These shafts have square profiles that match up with grooves in a mating piece and transmit torque and rotation. They can also be easily changed in length, and are commonly used in aerospace. Its reliability and fatigue life make it an excellent choice for many applications.
The main difference between a parallel key splined shaft and a keyed shaft is that the former offers more flexibility. They lack slots, which reduce torque-transmitting capacity. Splines offer equal load distribution along the gear teeth, which translates into a longer fatigue life for the shaft. In agricultural applications, shaft life is essential. Agricultural equipment, for example, requires the ability to function at high speeds for extended periods of time.
splineshaft

Involute helical splines

Involute splines are a common design for splined shafts. They are the most commonly used type of splined shaft and feature equal spacing among their teeth. The teeth of this design are also shorter than those of the parallel spline shaft, reducing stress concentration. These splines can be used to transmit power to floating or permanently fixed gears, and reduce stress concentrations in the stationary joint. Involute splines are the most common type of splined shaft, and are widely used for a variety of applications in automotive, machine tools, and more.
Involute helical spline shafts are ideal for applications involving axial motion and rotation. They allow for face coupling engagement and disengagement. This design also allows for a larger diameter than a parallel spline shaft. The result is a highly efficient gearbox. Besides being durable, splines can also be used for other applications involving torque and energy transfer.
A new statistical model can be used to determine the number of teeth that engage for a given load. These splines are characterized by a tight fit at the major diameters, thereby transferring concentricity from the shaft to the female spline. A male spline has chamfered tips for clearance with the transition area. ANSI and DIN design manuals specify the different classes of fit.
The design of involute helical splines is similar to that of gears, and their ridges or teeth are matched with the corresponding grooves in a mating piece. It enables torque and rotation to be transferred to a mate piece while maintaining alignment of the two components. Different types of splines are used in different applications. Different splines can have different levels of tooth height.

Involute ball splines

When splines are used, they allow the shaft and hub to engage evenly over the shaft’s entire circumference. Because the teeth are evenly spaced, the load that they can transfer is uniform and their position is always the same regardless of shaft length. Whether the shaft is used to transmit torque or to transmit power, splines are a great choice. They provide maximum strength and allow for linear or rotary motion.
There are three basic types of splines: helical, crown, and ball. Crown splines feature equally spaced grooves. Crown splines feature involute sides and parallel sides. Helical splines use involute teeth and are often used in small diameter shafts. Ball splines contain a ball bearing inside the splined shaft to facilitate rotary motion and minimize stress concentration in stationary joints.
The two types of splines are classified under the ANSI classes of fit. Fillet root splines have teeth that mesh along the longitudinal axis of rotation. Flat root splines have similar teeth, but are intended to optimize strength for short-term use. Both types of splines are important for ensuring the shaft aligns properly and is not misaligned.
The friction coefficient of the hub is a complex process. When the hub is off-center, the center moves in predictable but irregular motion. Moreover, when the shaft is centered, the center may oscillate between being centered and being off-center. To compensate for this, the torque must be adequate to keep the shaft in its axis during all rotation angles. While straight-sided splines provide similar centering, they have lower misalignment load factors.
splineshaft

Keyed shafts

Essentially, splined shafts have teeth or ridges that fit together to transfer torque. Because splines are not as tall as involute gears, they offer uniform torque transfer. Additionally, they provide the opportunity for torque and rotational changes and improve wear resistance. In addition to their durability, splined shafts are popular in the aerospace industry and provide increased reliability and fatigue life.
Keyed shafts are available in different materials, lengths, and diameters. When used in high-power drive applications, they offer higher torque and rotational speeds. The higher torque they produce helps them deliver power to the gearbox. However, they are not as durable as splined shafts, which is why the latter is usually preferred in these applications. And while they’re more expensive, they’re equally effective when it comes to torque delivery.
Parallel keyed shafts have separate profiles and ridges and are used in applications requiring accuracy and precision. Keyed shafts with rolled splines are 35% stronger than cut splines and are used where precision is essential. These splines also have a smooth finish, which can make them a good choice for precision applications. They also work well with gears and other mechanical systems that require accurate torque transfer.
Carbon steel is another material used for splined shafts. Carbon steel is known for its malleability, and its shallow carbon content helps create reliable motion. However, if you’re looking for something more durable, consider ferrous steel. This type contains metals such as nickel, chromium, and molybdenum. And it’s important to remember that carbon steel is not the only material to consider.

China Forging OEM Customized Fan Air Steel Shaft Spline Shaft     drive shaft equipment	China Forging OEM Customized Fan Air Steel Shaft Spline Shaft     drive shaft equipment
editor by czh 2022-12-15